Foldable Open Top (FOT) Container

Innovation of a 20ft foldable open top shipping container for dry bulk transport

In a groundbreaking initiative, Box2Build, leveraging over a decade of expertise in foldable container technology, has once again set a new industry standard with the introduction of its new foldable open top (FOT) shipping container designed specifically for the transportation of scrap metal. This development emerged from a unique collaboration with a leading shipping company, which sought Box2Build's specialized capabilities to explore the feasibility of such a product.

Recognizing the distinctive challenges associated with scrap metal transport, Box2Build embarked on an intensive development journey. The team quickly formulated a concept leveraging its patented folding mechanism, coupled with bespoke features to enhance the loading and unloading processes of scrap metal. This concept soon matured into a detailed design, meticulously engineered to meet the rigorous standards of ISO1496-4/5, ensuring compliance for the safe transport of dry bulk goods and the secure handling of folded and bundled containers.

ISO testing of a bundle of folded FOT containers

The production of a prototype marked a significant milestone, leading to the successful certification under ISO1496-4 tests, affirming its safe usage for dry bulk transportation. The initial production batch comprised four containers, enabling comprehensive testing of a bundled fold (4:1), further validated under ISO1496-5 for the safe transport of folded container bundles.

A notable innovation accompanying the container is the custom-designed folding station, which guarantees a safe and efficient container folding process. Given the consistent loading and unloading points for scrap metal, just one station is required at each endpoint, underscoring the system's efficiency and operational safety.

FOT container positioned in the folding station

The successful implementation of these containers and the folding station has not only streamlined the loading and unloading process but also significantly enhanced the safety and efficiency of transporting folded container bundles. With comprehensive documentation for safe operations now in place, Box2Build is poised to distribute these revolutionary containers widely.

This success story is a testament to Box2Build's enduring commitment to innovation, safety, and efficiency in the maritime industry. It underscores the vital role of client collaboration in achieving breakthroughs that drive the sector forward, making transportation more sustainable and climate-friendly. Box2Build's visionary approach, founded on 15 years of experience in foldable container design, production, certification, and operation, continues to redefine the possibilities within the maritime transport landscape.

One folded and one unfolded FOT container, equipped with roof bows and tarpaulin

For more information on our FOT containers, please refer to our dedicated FOT page here.